Custom Orders

Embroidery

Embroidery involves stitching thread into fabric to create a raised, textured design. The artwork is first digitized into a format readable by embroidery machines. The machine then uses colored threads to sew the design onto the product.

• Professional, high-end appearance.
  
• Extremely durable—resists wear and washing.
  
• Ideal for thicker fabrics and structured items like caps and bags.
  

• Limited detail—small text and gradients are difficult.
• Can be heavy or cause puckering on lightweight fabrics.
• Thread color limitations; not suitable for photo-realistic designs.

Screenprint

A stencil (screen) is created for each color in the design. Ink is pushed through the screen onto the fabric. Each color requires a separate screen, making it ideal for bold, simple designs.

• Cost-effective for large runs.
• Produces vibrant, long-lasting prints.
Works well on cotton and cotton-blend fabrics.

• High setup cost for small orders.
• Not ideal for detailed or multicolor designs.
• Limited to flat surfaces.

Screenprint (CMYK)

Spot color uses individual screens for each solid color. CMYK process printing uses four screens (cyan, magenta, yellow, black) to simulate full-color images.

• Great for bold graphics and logos.
• CMYK allows for photo-like prints on light garments.
• Long-lasting with proper curing.

• Requires precise registration.
• CMYK less vibrant on dark fabrics.
• Setup-intensive for small batches.

Heat Transfer

Designs are printed onto transfer paper or vinyl, then applied to the product using heat and pressure. Digital transfers allow for full-color images; vinyl is cut into shapes or letters.

• Excellent for detailed, full-color designs.
• Quick turnaround and low setup cost.
• Works on both apparel and hard goods.

• May peel or crack over time.
• Can feel stiff on fabric.
  Less efficient for large-volume production.

Laser Engraving

A laser beam etches the design directly into the surface of the item, removing material to create a permanent mark.

• High precision and permanence.
• Ideal for metal, wood, glass, and leather.
• No ink or consumables required.

• No color—tone-on-tone only.
• Limited to rigid, flat or cylindrical surfaces.

Debossing/Embossing

Debossing presses the design into the material, creating a recessed effect. Embossing raises the design above the surface. Often used with heat and pressure, and sometimes foil.

• Elegant, tactile branding.
• No ink or thread—very durable.
• Great for leather, faux leather, and paper goods.

• Subtle—may not be visually prominent.
• Limited to specific materials and flat surfaces.

Appliqué

Fabric pieces are cut into shapes and sewn onto the base garment, often combined with embroidery for added detail.

• Adds texture and dimension.
• Allows for bold, layered designs.
• Can be customized with various fabrics.

• Labor-intensive and more costly.
• Not ideal for small or intricate designs.
• May require special care when washing.

Patches

Patches are pre-made designs applied to garments using stitching, heat-seal, or adhesive. They can be made from various materials and techniques (Woven, Embroidered, PVC, Leather, Sublimated).
Pros:

• Adds a premium, dimensional look.
• Easy to replace or update branding.
• Offers flexibility in materials and textures.
Cons:

• May detach over time if not applied properly.
• Can be bulky depending on material.
• Requires additional application step.

Sublimation

Sublimation uses heat to transfer dye into polyester fabric or coated surfaces. The ink becomes part of the material, resulting in a smooth, permanent image.
Pros:

• Vibrant, full-color, photo-quality prints.
• No texture—ink is embedded in the fabric.
• Extremely durable—won’t crack or fade.

• Only works on light-colored, polyester-based materials.
• Not suitable for cotton or dark fabrics.
• Requires specialized equipment.

Aquamark

A water-based tonal printing method that creates a subtle, tone-on-tone effect. Often used on performance wear for a minimalist look.
Pros:

• Soft hand feel—no added weight or texture.
• Eco-friendly and chemical-light.
• Ideal for technical fabrics and subtle branding.

• Low contrast—may not be visible on all colors.
• Limited to synthetic fabrics.
• Not suitable for detailed or multicolor designs.

Offset Printing

Used primarily for paper goods, offset printing transfers ink from a plate to a rubber blanket, then onto the surface. Not typically used for apparel but common for packaging and tags.
Pros:

• High-quality, consistent image reproduction.
• Cost-effective for large-volume printing.
• Excellent for paper-based packaging and inserts.

• Not suitable for textiles or curved surfaces.
• High setup cost—inefficient for small runs.
• Longer turnaround time.

Digital Printing

Applies ink directly to the surface of the item using inkjet technology. DTG (Direct-to-Garment) is used for apparel; DTS (Direct-to-Substrate) for hard goods.
Pros:

• Ideal for short runs and on-demand printing.
• Supports full-color, photo-quality designs.
• No setup costs—fast turnaround.

• Less durable than screen printing on dark garments.
• Limited to specific fabric types and pre-treated surfaces.
• Slower for large-volume production.